PLANT manager

Plant Manager is Constraint-based planning and scheduling software for balancing material and plant resources while meeting customer demand. It takes into account constraints at the enterprise and plant levels. Material and capacity constraints are considered simultaneously. 

 The Theory of Constraints is a methodology for identifying the most important limiting factor (i.e., constraint) that stands in the way of achieving a goal and then systematically improving that constraint until it is no longer the limiting factor. In manufacturing, the constraint is often referred to as a bottleneck. 

Successful implementation of this solution drives a number of advantages: 

  • It improves capacity utilization and material planning  
  • It enables more products to be manufactured. 
  • It increases profitability 
  • It reduces lead time by optimizing the constraint.
  • It creates a smoother and faster product flow and improves traceability.  

 

Quick Enquiry

    BOM DEMO

    Component Demo

    Mobile App Demo

    Features

    • Enter orders into the Plant Manager system which is then forwarded to the manufacturing/ production team.
    • Get to know the lead time for the order based on configured machine and vendor capacities for component and assembly products.
    • Enter orders into the Plant Manager system which is then forwarded to the manufacturing/ production team.
    • Get to know the lead time for the order based on configured machine and vendor capacities for component and assembly products.
    • Scheduling of orders with higher BOM size becomes tedious while keeping the machine capacities and the inventory requirements in mind. With Plant Manager, you can schedule these orders in a very smooth manner.
    • Provide order priority to each job card and get Expected completion date which is realistic and achievable.
    • What-If Analysis: Change order priorities based on customer urgency and get to know the impact on expected completion dates of other orders immediately in a click of a button.
    • Analytical reports like Machine OEE, Operator Efficiency, Machine Load Plan, Machine Booking Summary, Order wise Production cost, etc.
    • Production Status Reports like Daily Schedule vs Production, Machine wise WIP, Rejection & Rework Analysis, Machine wise Downtime and the cost, etc.
    • Inventory related reports like Warehouse wise stock status of RM/ WIP/ FG, stock discrepancy, GRN history, Issue to shop Floor history, Dispatch history, Raw material requirement plan as per
      schedule, etc.
    • Get to know which job card order to be run when and on which machine.
    • Hold/ Unhold/ Split job cards as per your need.
    • Get to know inventory stocks at a particular machine/ workstation.
    • Get Report of the progress of orders and evaluate if the operation of that order is completed or not.